Cement Packing Machine

Cement Packing Machine Introduction

The cement packaging machine is a mechanical device used for the automatic packaging of cement. It can receive cement from storage tanks and automatically fill it into bags, completing a series of packaging processes such as sealing and label printing. At the end of the cement production line, it is a crucial component that can greatly improve production efficiency and packaging quality.

Cement Packing Machine Types

Cement packaging machines are part of the complete set of cement production plants, AGICO supplies it mainly in 2 types: fixed and rotary. Fixed-type cement packaging machines are 1-4 nozzle packaging machines, where bags are manually inserted for cement filling. Rotary-type cement packaging machines have 6-14 nozzles, and the machine rotates to complete bag insertion and filling without manual intervention. Currently, the fixed-type cement packaging machine is more commonly used in rotary kiln cement enterprises. Adopts with mechanical filling, where cement is injected or extruded into cement paper bags by high-speed rotating "cross" shaped blades or spiral blades. The bags are discharged when they reach a certain weight (usually 50 kg ± 11 kg).

Cement Packing machine for saleRotary Cement Packer
Fixed Type Cement Packing machine for saleFixed Cement Packer

Cement packing machine is a side filling style rotary packing machine with 8 spouts, weighing controlled by micro-computer, impeller feeding style.Model BHYW8CQ Rotary Cement Packing Machine is mainly used for packing cement; meanwhile, it also may be used for filling bulk materials of powder and granule.

There are 4 models of rotary cement packing machine:  6CQ(with 6 spouts, capacity 90t/h), 8CQ(with 8 spouts, capacity 120t/h) , 10CQ(with 10  spouts, capacity 120-140t/h), 12CQ (with 12 spouts, capacity 140-160t/h)

Cement Packing Machine Operation Environment:

  1. Temperature: -10~40°C
  2. Relative humidity: < 90%
  3. Altitude: < 2000m
  4. Moisture content: <1%
  5. Packing temperature: <120°C
  6. Density: Generic 1.1~1.3t/m3

Rotary Type Cement Package Machine Customized Model

Cement Packing Machine
Large Scale Cement Packing Machine

Rotary-type Cement Packer Specification

Parameter Unit Models
BHYW6C BHYW8C BHYW10C BHYW12C
value
Discharging mouthPCs 6 8 10 12
Packing capacity bag/h 1200—1800 1800—2200 2200—2600 2600—3000
Weighing accuracy 95% weight error Kg   +0.6   -0.2
Bag weight pass rate % ≥95
20 bag total weight kg 1000~1004
Diameter of rotating drum mm Φ1560 Φ1750 Φ2090
Maximum diameter of rotation mm Φ2200 Φ2400 Φ2740
mounting height above the floor(discharge mouth) mm 1350
Rotating barrel speed r/min 0-6
Rotating direction Overlook clockwise or counterclockwise
Power voltage V 380±10% AC
Motor models Y112M-4
power kw 4×6=24 4×8=32 4×10=40 4×12=48
rotation rate 1440
Rotating barrel drive YVP models YVPE90L-4
Power kw 1.5 2.2
rotate speed r/min 125-1250
reducer models XLDV-4
speed ratio 1:43
bleed pressure MPa 0.1-0.2
Dust collecting air volume M3/h >9000 >12000 >18000 >24000
Total weight t 4.32 5.2 5.7 6.2
Overall dimensions
Length (upper beam) x width x height
mm s3800×2200×4000 4000×2400
×4000
4500×2740
×4000

Fixed Type Cement Packer Specification

Model AG-1Q AG-2Q AG-3Q AG-4Q
Qty of spout(piece) 1 2 3 4
Loading capacity(t/h) 15 30 45 60
One bag weighing precision(kg) Microcomputer balance 50±0.35
Eligibility rate of a bag weight(%) ≥95
Continous 10 bags of average weight error +0.24 -0.08
Motor power(kw) 4 2×4 3×4 4×4
Feeding motor power(kw) 1.5 2.2
Power supply voltage(v) 380%(AC)
Collecting dust air Qty(m3/h) 2000 4000 6000 8000
Whole set weight(t) 0.558 0.885 1.21 1.573
Size(with feeder) (L×W×H) mm 580×1300×1780 1050×1300×1780 1640×1300×1780 1990×1300×1780

Fixed Type Cement Packer Structure:

The structure of a fixed-type cement packaging machine mainly consists of 8 parts: the feeding device, discharge chamber, transmission shaft, machine body, discharge control mechanism, fixed weight frame, packaging frame, and discharge outlet. It is known for its simplicity of structure, ease of operation, and low energy consumption.

Supporting Equipments of Cement Packer

Supporting equipment for rotary-type cement packaging machines includes a vibrating screen, screw gate, feeder, chute, packaging machine mainframe, bag-receiving conveyor, positive-pressure bag conveyor, bag cleaning conveyor, simple weight sensor, level controller, and more, depending on the specific requirements of the cement plant.

Cement Packer Supporting Equipment

Working Principle of Cement Packaging Machine:

  1. Startup Procedure: Power on – Start conveyor belt – Start packaging machine – Start feeder – Insert bags – Fill bags – Measure – Drop bags.
  2. Shutdown Procedure: Turn off feeder – Empty cement from the packaging machine – Turn off the main power.

Features of Cement Packaging Machine:

  • Wide applicability: Suitable for packaging powdery and granular materials with good flowability.
  • Automation: Achieves automation in filling, measuring, and bag dropping.
  • Clean and environmentally friendly: Ensures a clean and eco-friendly working environment, with bags not inserted or filled if the weight is below the set value. If bags accidentally fall off, the gate immediately closes to stop filling.
  • Simple maintenance: Easy to maintain with few vulnerable parts, and it does not use hydraulic or pneumatic components.

Cement Packing Machine Features:

  • Accurate weighing, lower energy consumption;
  • Great packing capacity and easy maintenance;
  • Realize functions of bag mouth pressing and releasing, opening and closing flashboards, falling bag down automatically without any pneumatic components, reduce a lot of troubles caused by pneumatic components damage.
Cement Packing Machine Working Principle

BHYW8C Rotary Cement Packing Machine

No Parameter Name Unit Data  No Parameter Name Unit Data
1 Number of nozzles pc 8 17 Main drive  motor Model   Y90L-4
2 Design packing ability t/h 120 Power kW 1.5
3 Filling style   Side feeding Rotate speed r/min 1450
4 Discharging style   Impeller Protection level   IP44
5 Weighing mechanism style   Microcomputer scale 18 Discharging motor Model   Y112M-4
6 Weighing precision Single weight kg 50   Power kW 4
95% Single bag weight error kg +0.4
-0.2
  Rotate speed r/min 1450
Total weight of consecutive  20 bags kg 1000~1004   Protection level   IP44
7 Outer diameter of rotary bin mm φ1560   Quantity pc 8
8 Outer diameter of discharging nozzle mm φ2200 19 Double position solenoid driver Model   MQZ2-50-300
9 Distance from discharging nozzle to ground mm 1300 Power V 200
10 The max. rotary diameter mm φ2320 Rated travel range mm 50
11 Main driver speed adjusting style   Frequency control Frequency t/h 360
12 Range of speed adjusting r/min 0-6 20 Whole power kW 33.5
13 Rated rotate rate of the machine r/min 5 21 Dust collection air flow m³/h 17000
14 Power supply   AC 380V 3P 50Hz 22 Dust collection air pressure Pa -600
15 Power fluctuation % +10
-15
23 Rotary direction of the machine Over head view Clockwise
16 Main drive reducer motor Model   BLD3-59-1.5 24 Overall height mm 5460
Speed ratio   59 25 Overall weight kg  


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