Twin Shaft Concrete Mixer
Introduction of Twin Shaft Concrete Mixer
There are 3 common types of stationary concrete mixers: twin-shaft compulsory mixers, drum mixers and planetary mixers.
How does Twin Shaft Concrete Mixer Work
The twin-shaft compulsory concrete mixer has always been the preferred choice for the main machine used to produce standard commercial concrete, It adopts a double-shaft design, with a set of mixing blades installed on the shaft. The blades are staggered front, back, and up and down to form a multi-angle mixing track. The mixer machine rotates the 2 mixing shafts in opposite directions to make the materials repeatedly tumble, squeeze and mix in the drum, achieving an efficient and uniform mixing effect.
The Twin-shaft Concrete Mixer Feature and Application
The twin-shaft concrete mixer is characterized by high production efficiency, energy saving, environmental protection and mature technology, You can have the same technical and quality level at a reasonable price. The concrete is produced with stable quality under strictly controlled production process. It can meet various strength grades and engineering requirements, making it widely used in automated production lines for large quantities of commercial concrete.
AGICO JS Series Concrete Mixer for Sale
JS500 Concrete Mixer Introduction
JS500 compulsory concrete mixer discharges 0.5 cubic meters’ of concrete each time, it’s also called 0.5 cubic meters concrete mixer, with a productivity of 25m³/h. It is mostly used as the mixer of HZS-25 batching plant. It can be operated independently or integrated into a simple concrete mixing station with PLD concrete batching machine.
JS500 concrete mixer adopts an automatic discharging mode. It has convenient water addition control, strong power, low power consumption, strong power, and a built-in vortex mixer to prevent materials from agglomerating in the warehouse.
JS750 Concrete Mixer Introduction
JS750 concrete mixer discharges 0.75 cubic meters each time, also known as 0.75 cubic meter concrete mixer. It is usually used as the mixer of small concrete batching plant of HZS35.
JS750 mixer can meet the requirements of different users. For example, there are 3 optional unloading heights: 1.6m, 2.7m, and 3.8m. Users can also use it with their own dump truck or concrete mixer truck. The 1.6m unloading height can be directly matched with a concrete pump.
JS1000 Concrete Mixer Introduction
JS1000 concrete mixer, or 1 cubic mixer, is a twin shaft mixer with a theoretical productivity of 60m³/h. It has the advantages of high automation, good mixing quality, high efficiency, low energy consumption, low noise, easy operation, fast unloading speed, long service life of lining and blades, and convenient maintenance.
JS1000 concrete mixer is suitable for mixing dry hard concrete, fluid concrete, light aggregate concrete and various mortars in various prefabricated component factories, industrial and civil construction departments (water conservancy, roads, bridges, etc). It can work independently or be combined with batching machines to form a stationary concrete batching plant.
JS1500 Concrete Mixer Introduction
JS1500 concrete mixer discharges 1.5 cubic meters each time, also known as 1.5 cubic meter forced mixer. It is a high-efficiency forced mixer based on the characteristics of Sicoma forced mixer and combined with the experiences of concrete mixers used by domestic users. In addition to single-machine operation, JS1500 concrete mixer can also be combined with PLD1600 batching machine to form a concrete batching plant, such as HZS75 model or HZS90 model.
JS2000 Concrete Mixer Introduction
JS2000 concrete mixer discharges 2 cubic meters each time, also known as 2 cubic meter concrete mixer. The discharging cycle of this machine is 60S, and it is usually used as the main mixer of HZS120 concrete batching plant.
JS2000 concrete mixer is one of the most preferred construction equipment models. It has the advantages of high degree automation, good mixing quality, high efficiency, low energy consumption, low noise, easy operation, fast unloading speed, long service life of lining and blades, and easy maintenance.
JS3000 Concrete Mixer Introduction
JS3000 concrete mixer is a compulsory double-shaft concrete mixer, that works as a commonly used mixing equipment in construction projects. Its discharge capacity is 3m³ each time, with a cycle period of 60S. It can be used as the host of a HZS180 concrete batching plant.
JS3000 concrete mixer is a large-scale model, that provides a matching host, has uniform mixing, simple structure, reliable operation and easy maintenance.
JS Serie Concrete Mixer Specifications
Model | JS500 | JS750 | JS1000 | JS1500 | JS2000 | JS3000 | |
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Discharge Capacity | 500L | 750L | 1000L | 1500L | 2000L | 3000L | |
Feed Capacity | 800L | 1200L | 1600L | 2400L | 3200L | 4800L | |
Theoretical Production Capacity (m3/h) (based on mixing station) |
≈25 | ≈35 | ≈50-60 | ≈75-90 | ≈120 | ≈180 | |
Maximum Aggregate Size (pebbles/crushed stone) | ≤40/50 | ≤40/50 | ≤60/80 | ≤60/80 | ≤80/100 | ≤80/120 | |
Working Cycle Time (S) | 72 | 72 | 72/60 | 72/60 | 60 | 60 | |
Machine Weight (kg) | 4000 | 5500 | 8700 | 11130 | 7500 | 9200 | |
Overall Dimensions (length x width x height) (mm) | Shipping status | 3050*2530*2680 | 3110*2620*2580 | 4320*2200*3300 | 4720*2200*3000 | 3500*2400*2152 | 4050*2680*2150 |
Mixing Blade | Speed | 35 r/min | 26r/min | 29.6 r/min | 23.5r/min | 24.5r/min | 21r/min |
Quantity | 2*7 | 2*7 | 2*8 | 2*8 | 2*8 | 2*8 | |
Stirring Motor | Model | Y180M-4 | Y200L-4 | Y180M-4 | Y180M-4 | Y250M-6 | Y280M-6 |
Power (kw) | 18.5 | 30 | 2X18.5 | 2X30 | 2X37 | 2X55 | |
Winch Motor | Model | YEZ132S-4 | YEZ132M-4 | YEZ160L-4 | YEZ180L-4 | ||
Power (kw) | 5.5 | 7.5 | 15 | 18.5 | |||
Water Pump Motor | Model | BL12-12-1.1 | BL18-16-1.1 | 80JDB-45 | 80JDB-45 | ||
Power (kw) | 1.8 | 2.2 | 3 | 3 |
Why Choose Js Series Concrete Mixer
AGICO JS series concrete mixers are manufactured with highly wear-resistant steel (chromium content >26%) for long service life, and designed with a multi-blade design that reduces mixing time by 15%. The hydraulically driven discharge gate has 2 modes (auto and manual), which ensures production stability and reliability, For the manual double discharge function can be used during power outages. Additionally, the 6-fold shaft end sealing technology prevents shaft seizure. The concrete mixers have a fully automatic lubrication system and 4 independent pump cores, providing balanced pressure and a superior sealing effect.
Js Series Concrete Mixer Features and Capacity
The JS series concrete mixer is a compulsory type horizontal-axis mixer that can be operated independently or as part of a concrete batching plant when combined with the PLD series batching machine. This configuration can be adjusted to meet specific customer requirements.
There are 6 common JS series of stationary twin-shaft concrete mixer models: JS500, JS750, JS1000, JS1500, JS2000, JS3000. Each model is optimized for a specific concrete batch plant type. Here are the advantages acoording to their design:
JS500/JS750
- Solid manganese steel twin shafts, more than 130mm diameter.
- Mixing blades are inserted and sealed into shafts, providing a stronger and more reliable structure for mixing.
- High chromium cast iron liner, featured high wear resistance and strong impact resistance.
JS1000/JS1500
- The mixing blade to the shaft is connected with a split-type bolt connection (easy to replace).
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The shaft end seal supports the mixing device, protects the shaft from leaking, and extends the life of bearings and other spare parts.
JS2000/JS3000
- Imported SICOMA mixer 9.2 Tons with manganese stool materials
- Planetary reducer, reliable quality, easy maintenance
- Multisealing structures effectively prevent leakage
- SICDMA technical support, after-sale service
- large capacity, high efficiency, suitable for commercial concrete production
Advanced Designs of Twin Shaft Concrete Mixer
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Research, develop and design shaft end sealing system
The shaft end adopts multiple seals, one is a floating mechanical seal, the second is a special concrete dust ring, the third is a special polyurethane seal protection, the fourth is a single oil seal, and the fifth is a floating oil seal. The structure is solid, reliable and durable, without leakage, all seals are easy to disassemble and replace, and are more suitable for various harsh working conditions. -
Thick stirring shaft is durable
In order to ensure the wear resistance of the stirring shaft, our company uses ultra-high chromium wearing parts with a chromium content of ≧ 26%. The stirring shaft has been fundamentally optimized, and the diameter is 50mm thicker than that of the domestic industry. There are high-quality hexagonal stirring shafts with better torsion and bending strength. The hexagonal stirring shaft is more convenient to arrange the stirring arm position in a spiral shape, thereby achieving a better stirring effect. -
Hydraulic door opening
The hydraulic unloading system is equipped with a manual door opening device, which can be opened manually in case of a power outage. -
Self-developed motors
AGICO self-developed motors, using domestic manufacturers' slewing supports, reliable quality. All gears are ground, with low operating noise, high output torque, high stability, suitable for various high-intensity, high-load working conditions. -
Consumable parts
The stirring arm is made of high-strength wear-resistant cast steel with an elliptical design, which reduces material resistance and makes the flow smoother. It is thick and strong, not easy to wear and break, and has a long service life. The liner is thickened and produced by the production line process. The material is high-chromium wear-resistant alloy cast iron, which is wear-resistant and impact-resistant.
The stirring arm is made of high-strength, wear-resistant cast steel with an elliptical design, which reduces material resistance and makes the flow smoother. It is thick and strong and has a long service life. The thickened liner is made of high-chromium alloy cast iron, providing excellent wear-resistant and impact-resistant. -
Electric Lubricating Oil Pump
AGICO's electric lubricating oil pump uses a 380V powerful motor, lubricating oil can be pumped into the shaft head efficiently. It is equipped with a grease filter to prevent impurities from entering the oil pump and affecting the sealing effect. 4 pump cores are used to supply oil to the four shaft heads respectively, which can ensure that the oil is injected into the shaft head and reduce the workload of repair and maintenance.