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Stationary Batching Plant

What is Stationary Concrete Batching Plant

A stationary concrete batching plant, or stationary concrete plant, is an efficient and stable concrete production equipment designed for large-scale engineering projects. Unlike the mobile-type batching plant, it is usually installed in a fixed position, has a solid structure and large capacity, and is suitable for long-term continuous operation. It consists of 4 key parts such as the main mixing unit, aggregate conveying system, metering system, and control system, the stationary batching plant can produce pre-mixed concrete and cast concrete parts efficiently and ensure quality and consistency.

Stationary concrete batching plants are used to produce pre-mixed concrete types of C15, C20, C25, C30, C35, C40, C45, C50, C55, C60, with reasonable raw material proportion and operation adjustment of batching plant.

HZS Serie Stationary Concrete Batching Plant For Sale

AGICO supplies concrete batching plants for sale of HZS Series with different capacities: mini batching plant (HZS25-HZS35), small batching plants(HZS50-HZS90), and large batching plants(HZS120-HZS240). They are composed of a double horizontal shaft mixer, batching machine, and related equipment with flexible combination, these simple concrete batching plants have single independent use and are equipped with PLD series batching machine, with a production capacity range of 25m3/h-240m³/h, here are the cases of HZS concrete batching plant.

HZS Series Stationary Concrete Batching Plant Models - By Capacity

HZS25 Stationary Concrete Batching Plant

HZS35 Stationary Concrete Batching Plant

HZS50 Stationary Concrete Batching Plant

HZS60 Stationary Concrete Batching Plant

HZS75 Stationary Concrete Batching Plant

HZS90 Stationary Concrete Batching Plant

HZS120 Stationary Concrete Batching Plant

HZS180 Stationary Concrete Batching Plant

HZS240 Stationary Concrete Batching Plant

HZS Serie Stationary Concrete Batching Plant Specifications

Concrete Batching Plant	Model	HZS 25	HZS 35	HZS 50	HZS 60	HZS 75	HZS 90	HZS 120	HZS 180	HZS 240	HZS 300
	Theoretical Productivity (m3/h)	25	35	50	60	75	90	120	180	240	300
	Standard Discharge Height (m)	1.5 -3.8	1.6 38	2.7 -3.8	3.8	2.7 -3.8	3.8	4	4	4.2	4.2
	Working Cycle Time(s)	72	72	72	60	72	60	60	60	60	60
	Overall Dimensions (mm) (lengthwidthheight)	11693* 13060* 17245	12922* 13000*17245	14950* 17840* 17245	36500* 11130* 20400	15950* 18840* 17245	51093* 19100* 21600	55885* 20200* 21600	598112066023700	560002200021000	570002500023000
	Total Capacity(kw)	50.25	75	115	105	120	145	210	260	330	370
Concrete Mixer	Model	JS500	JS750	JS1000	JS1000	JS1500	JS1500	JS2000	JS3000	JS4000	JS5000
Batching Machine	Model	PLD 1200	PLD 1200	PLD 1600	PLD 1600	PLD 2400	PLD 2400	PLD 3200	PLD 4800	Ground floor type	Ground floor type
Batching Machine	Silo Capacity (m3)	3.5	3.5	5	12	15	15	18	25	35-50	35-50
Pneumatic System	Air Compressor Model	1.0-7	1.0-7	1.0-7	1.5-7	1.0-7	1.8-7	1.8-7	1.8-7	1.8-7	1.8-7
	Rated Exhaust Volume (m3/min)	1.67	1.67	1.67	1.67	1.85	1.67	1.67	1.67	1.67	1.67
	Rated Exhaust Pressure (MPa)	0.8	0.8	0.8	0.8	0.8	0.8	0.8	0.8	0.8	0.8
	Motor Power (KW)	2.2	2.2	5.5	7.5	11	11	15	18.5	18.5	18.5
Weighing System	Sand and gravel measurement accuracy range (kg) accuracy	±2%	±2%	±2%	±2%	±2%	±2%	±2%	±2%	±2%	±2%
	Cement metering accuracy range (kg) accuracy	±1%	±1%	±1%	±1%	±1%	±1%	±1%	±1%	±1%	±1%
	Water metering accuracy range (kg) accuracy	±1%	±1%	±1%	±1%	±1%	±1%	±1%	±1%	±1%	±1%
	Additive metering accuracy range (kg) Accuracy	±1%	±1%	±1%	±1%	±1%	±1%	±1%	±1%	±1%	±1%
Screw Conveyor	Matching stacking model (m)	LSY219 -6	LSY219 -6	LSY219 -9	LSY219 -9	LSY219 -9	LSY219 -9	LSY219 -9	LSY325	LSY325	LSY325
	Motor power (kw)	7.5	7.5	11	11	11	11	15	18.5	18.5	18.5
	Number of units	2	2	3	3	4	4	4	4	4	4

AGICO has stationary concrete batching plant models with 2 batching and mixing lines, which have doubled capacity with flexible production, customers can choose to use 1 line only to reduce the production volume. AGICO supplies 2-line stationary batching plants such as 2HZS25, 2HZS35, 2HZS50, 2HZS60, 2HZS75, 2HZS90, 2HZS120.

How Does Stationary Concrete Batching Plant Work

JS4000 Concrete Mixer

Aggregates are stored in an aggregate bin, they are discharged from the discharge door into the aggregate metering hopper for metering.
After being metered, the materials are discharged onto a far-rotating flat belt, which then transfers them to the inclined belt conveyor. The inclined belt conveyor transports the materials to the receiving hopper on top of the mixer, where they await further instructions.
Cement and fly ash are transported to respective metering hoppers by screw conveyors for metering. Water and admixtures are sent to their metering hoppers by water pumps and admixture pumps for metering.
After the various materials are metered, the control system is instructed to start feeding them into the mixer in sequence.
After the mixing is completed, the mixer discharge door is opened, and the concrete is discharged from the discharge hopper to the mixing transportation and then enters the next working cycle.

Why Choose Stationary Concrete Batching Plant from AGICO

Choosing a stationary concrete batching plant from AGICO can greatly improve production efficiency, ensure construction projects are completed on time, and reduce long-term operating costs. It is an ideal choice for large-scale engineering construction.

Good Stirring Effect

High Calculation Accuracy

High Quality Concrete

High Working Efficiency

Long Service Life

Low Dust and Noise

The equipment has a large production capacity and can meet the needs of small and large-scale engineering projects such as high-rise buildings, bridges, tunnels, and airports for a large amount of high-quality concrete.
It has a high degree of automation, simple operation, and convenient maintenance, and is suitable for construction scenarios with strict requirements on concrete quality.
The characteristics of a stationary concrete batching plant are uniform mixing, high production efficiency, and stable performance under various harsh working conditions.

Advanced Designs of Stationary Concrete Batching Plant

Automatic Control System-Simple Operation The product adopts dual-machine automatic control computer or manual control system, and the automatic fault diagnosis program is simple and safe to operate;
Opposite Bottom Structure Silo - Low Failure Rate The bottom structure of the product silo is opposite, thereby greatly reducing the floor space of the equipment, and at the same time canceling the lifting space of the finished product small lane and reducing the equipment failure rate;
High-Quality Mixing Equipment- High Reliability: The mixing blade is uniquely designed with a very power-driven mixing cylinder to make mixing easy, reliable and efficient;

Stationary Concrete Batching Plant Design and Structure

The Stationary Concrete Batching Plants from AGICO have many advanced designs: electronic weighing, microcomputer control, digital display and other control technologies. The electronic weighing has high metering accuracy, a buffering effect and an automatic compensation function. The sand and gravel feeding system uses a large-width herringbone belt and a pedestrian walkway, making it an ideal choice for most construction sites. Stationary Concrete Batching Plant is composed of following parts in common:

Stationary Concrete Batching Plant Equipment

JS Series Concrete Mixer
The JS Serie double-horizontal-shaft forced concrete mixer is set up on most concrete batching plant models ( JS 500-JS 4000 ), and manufactured with a high-wear-resistant alloy mixing arm. JS Concrete Mixers have features of high wear resistance, strong impact resistance, sealing protection technology, no leakage, no need to inject lubricating oil into the equipment, saving construction costs, and no pollution to concrete. It is suitable for large-scale construction, commercial concrete companies, etc.
Batching System
The PLD Serie Batching Machine is the first choice for batching plants with capacity below HZS 180. The feeding mechanism is arranged in a herringbone shape and is fed by a belt conveyor. It utilizes 2 special methods: single material weighing and cumulative material weighing. This design realize functions of electronic weighing, microcomputer control, digital display, and wired remote control operation. This system offers accurate weighing, high batching accuracy, fast speed, strong control functions, and easy operation.
Storage System
The cement silo has 2 level meters installed at its upper and lower parts: to prevent the powder from arching, an air-blowing arch-breaking device is installed at the silo cone; The electromagnetic valve controls the release of compressed air to break the powder arch. It can be designed as a sheet-shaped cement silo for convenient transportation.
Conveying System
The powder conveying system is designed as a fully sealed section; the discharge port and the metering hopper are connected with a flexible link, ensuring no impact on metering accuracy. The receiving port has a universal ball joint design for angle adjustment. Additionally, the gap between the spiral blade and cylinder is small, this design ensures high transmission efficiency.
Measuring System
The powder, water, and admixtures are all measured using electronic scales, ensuring high precision and accuracy in batching. The cement metering hopper is suspended on the frame with a sensor, providing a stable structure and high reliability. The water meter utilizes a water pump for unloading, while the admixture metering hopper is measured using a single hanging point sensor.
Control System
Imported components are used, and the performance is reliable; remote management, user permissions can be assigned, management process, intelligent control, automatic control, and manual control are integrated; it has ratio storage, automatic compensation for drop, overweight and underweight alarm correction; the equipment has operation monitoring, data cloud storage, printing and other functions.